Consumer Product Redesign

Redesigned a kitchen appliance to reduce part count by 40% and assembly time by 50%. Used DFMA principles and rapid prototyping to validate.

Final design achieved 25% cost reduction while maintaining performance.

Key Deliverables

  • Redesigned CAD
  • BOM comparison
  • Prototype photos

Technologies Used

Fusion 360DFMA software3D Printing (FDM)

Project Impact & Results

  • Part count reduced by 40% (from 25 to 15 unique parts)
  • Assembly time cut by 50% – from 8 minutes to 4 minutes
  • Manufacturing cost reduced by 25%
  • Improved user satisfaction score by 18 points