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Electric Vehicle Battery Enclosure
Design for thermal management and crash safety.
Product Design2024
Designed a lightweight battery enclosure for an electric vehicle prototype. The design prioritized thermal management, crashworthiness, and IP67 sealing.
We used CFD for cooling channel optimization and FEA for impact simulation. The final design passed thermal cycling and crush tests.
Software used: CATIA, ANSYS Fluent, Abaqus
Key Deliverables
- 3D CAD model
- Thermal simulation report
- Crush test report
Technologies Used
CATIA V5ANSYS FluentAbaqusMATLAB
Project Impact & Results
- Achieved IP67 ingress protection rating
- Improved thermal dissipation by 25% using optimized cooling channels
- Passed UN38.3 transportation safety tests
- Reduced enclosure weight by 18% while maintaining crashworthiness