Heat Exchanger FEA

Performed thermal and CFD analysis on a cross-flow heat exchanger. Optimized fin spacing and material to increase heat transfer efficiency by 18%.

Delivered comprehensive simulation report with design recommendations.

Key Deliverables

  • Thermal-FEA report
  • CFD results
  • Optimized CAD

Technologies Used

ANSYS FluentCFXSolidWorks

Project Impact & Results

  • Heat transfer efficiency increased by 18% through fin optimization
  • Pressure drop reduced by 12% with CFD‑driven redesign
  • Material cost reduced by $2,800 per unit
  • Achieved 3x longer lifespan due to reduced thermal stress